Model Making and Sculpture Projects

Model Making and Sculpture Projects

Costume, Cosplay and Halloween Projects


Costume, Cosplay and Halloween Projects

Gaming Hardware Projects


Gaming Hardware Projects

Construction Projects


Construction Projects

Zombie-Goul Bust Build

Why not sculpt a zombie?

This sculpt I didn't plan too much. I knew I wanted something skeletal and more "Evil-Dead"or "Return of The Living Dead" instead of realistic, and it was going to be 1:1 full size bust and cast in resin.  I have never cast a full size bust in resin before so this would be a learning process.

Roughed in the skeletal shape and pose, the teeth were made in super-sculpey and baked (I accidentally burned the sculpey which is why the teeth are black), the eyes are just some cheap plastic full scale doll eyes I found on ebay.


Unfortunately I don't have many sculpt in progress pics, so we'll have to skip ahead to the final sculpt:





On to mold-making, I use rebound 25 brush on silicone:


On the final layer of silicone I use a bunch of scrap silicone cubes to register to the mother mold and prevent sagging. 


I was out of silicone and it was too thin for my liking, but it will have to do.  I build the mother mold with ultracal and bandages.  This proved to be a mistake as the final mold was ridiculously heavy.  I had to build rotary frame out of 2/4's and hang it from the ceiling in my garage to enable me to roto-cast this enormous mold.

Here's the final resin cast painted:











Lessons learned:

1) There's no such thing as too subtle of texture, I should have softened the details a bit more.

2) Make sure you have extra silicone on hand, I did suffer some sagging issues around the seam because some areas were only 0.25" thick.  Thankfully a zombie is forgiving of these imperfections.

3) Use fiberglass or plasti-paste for my large mother molds.  Ultracal is too heavy, it's worth the extra money for a lighter method.

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